Six Common Mistakes PV Installers Make!

Mistake #1 

I learned that solar PV panels lose their efficiency as they get hotter, but I also know that solar thermal collectors use water heated by the sun for use in the home. I could just use the water to cool the PV panels and then it would be heated for hot water use. I’m a genius! 

The Truth:

I don’t blame anyone for thinking this. I know I did at first, as I’m sure 90 percent of people learning about solar energy have. The truth is that the math doesn’t work out. In order for your hot water to be sufficient for uses such a showering and washing dishes, it should be in the tank at 120 degrees Fahrenheit, which means it would have to be 130 degrees on the roof and the solar panels would have to be 140 -150 degrees. This is a far cry from the optimal temperature of most solar PV brands at 77 degrees. So, either you’ll be showering in cold water or you’ll be waiting an awfully long time to get a return on those inefficient solar panels (which you’ll need to combat the 140 degree temperature outside). 

Mistake #2 

I’m just going to install a small stand alone system to power one or two things, like the air conditioning and refrigerator. 

The Truth:

AC and refrigeration are the two biggest energy users in a home. A small system not tied to the grid would have a lot of trouble running the AC and refrigerator consistently. If you’re going to install a small standalone system, connect it to smaller end uses, such as the computer, TV, or lighting fixtures. There is nothing wrong with a small system, but having it grid-tied can help tackle those big energy users while keeping the consistency you want. 

Mistake #3 

It seems like the competition is over-charging for installations. I just checked the prices of solar panels and they’re dropping like stones. 

The Truth:

The truth is that while the costs of panels themselves have dropped tremendously in recent years, the installation costs have only dropped slightly. There are plenty of other materials that go into a solar installation that you will need (and be expected to supply). The racking, DC disconnects, heavy gauge wiring and other BOS (balance of system) hardware can add up to more than the panels themselves – making the real installation costs close to where you notice the competition (and don’t forget about your labor). These are simply expenses that you cannot overlook, solar PV systems are dangerous and the safety for yourself and the homeowners could be compromised if you buy cheap or faulty auxiliary components. 

Mistake #4 

Wait, what!? How is a 3 kw system supposed to make a dent in a house that uses 600 kw each month? 

The Truth:

Kilowatts are a measure of instantaneous electricity generation (e.g. right now your system is producing 3 kw), while kilowatt-hours are a measure of cumulative electricity usage/generation over time (e.g. your system produced 8 kwh of solar power today, and your home used 16 kwh of power to run its appliances). When referring to solar PV system capacity, the term kilowatt is usually used – this indicates the ‘peak’ capacity of the panels or system. Real life production will likely be lower, depending on conditions. 

Mistake #5 

Getting grid tie approval sounds impossible. I’m just going to add more batteries to my system and switch back to the grid only when these get low. 

The Truth:

The approval process for grid tied systems can be quite difficult (although the DOE is making it a lower priority), but the opportunity cost of purchasing batteries will be clear once you realize the upfront cost and lack of longevity. Most batteries only last a year and a half if they are routinely discharged to 50% or below. On the other hand, batteries that are connected to a hybrid inverter that keeps them float charged all the time while feeding excess power back to the grid can last upwards of 20 years. 

Mistake #6 

It’s sunny from 8 a.m. to 6 p.m. here, so my I can expect the panels to run at full power for about 10 hours a day. 

The Truth:

Most systems really see full power for only a few hours a day. The rest of the time the sun is at an angle, preventing the panels from getting the full power. Thus 10 hours of daylight might give you only 4 hours of equivalent direct sun – and direct sun is what you have to base your total energy output on. 

Hopefully this will help future installers avoid the mistakes and misconceptions of many before them. Of course, with the proper solar training these mistakes can be remedied before you leave the classroom. In any case, it is a good idea to go out with an experienced installer for the first several installations to really cement your knowledge and skills.

Energy efficient solar home

When Neil Thompson constructed his energy-efficient home in Fishers, he knew he was making an earth-friendly decision. What he didn't know, however, was how much "green" he would add to his wallet. "I'm saving roughly $1,100 a year," said Thompson, who works in power maintenance and whose hobby is installing solar units. Thompson's residence in Forest Ridge Estates will be open for free public tours this  weekend as part of the American Solar Energy Society's National Solar Tour. 

The custom home, which was built in 1985, has a passive solar design and uses a solar photovoltaic system to provide it with electricity. Thompson will be on hand to explain how the solar PV system works and talk about the costs and incentives involved with a solar installation. Homeowners like Thompson receive  additional incentives for solar installations -- including a 30 percent federal tax credit.

"A payback on a solar home is way beyond anyone's expectations," said Thompson, who said he added solar roof panels and a two-story sun room to his home."I'm amazed about the sun's influence on the home in the middle of winter. It really brightens the house." The Thompson home is not the only metro-area stop on the National Solar Tour. From 1 to 4 p.m. today, the nature center at Cool Creek Park in Carmel will hold a program to show how solar thermal, geothermal and solar photovoltaic systems work.

Advanced single-junction, tandem-junction and triple-junction PV cells

Altatech, a subsidiary of Soitec, announced today that it has introduced a multi-chamber chemical vapor deposition (CVD) system that enables photovoltaic (PV) cell manufacturers to develop and optimize their solar cell designs using advanced thin-film deposition of amorphous silicon and other materials. By performing all deposition processes within a single system, the new AltaCVD Solarlab™ tool reduces cycle times and materials consumption in fabricating advanced single-junction, tandem-junction and triple-junction PV cells.

Using the AltaCVD Solarlab, customers can deposit transparent conducting oxide (TCO) films that deliver the superior optical characteristics, high doping mobility and smooth, defect-free surfaces needed to optimize efficiency of their solar cells. 

"Extending our core CVD technology for use in solar cell development presents an additional market opportunity for us," said Jean-Luc Delcarri, general manager of Soitec's Altatech subsidiary. "Reducing the amount of material used in cells and improving photovoltaic conversion performance will be the keys to growth in the next few years. We look forward to continuing to apply our deposition expertise in both Research and Development and commercial applications for the renewable-energy industry."

In creating its newest CVD system, Soitec's Altatech subsidiary leveraged its patented chamber architecture and deposition technology, which enables the use of new precursor gases to achieve extremely high film uniformity and tightly controlled stoichiometry. These capabilities have been production-proven on the company's AltaCVD platform, which has been used in both engineering and volume manufacturing of advanced semiconductor devices since 2008.

The AltaCVD Solarlab system has the versatility to perform standard thermal CVD processing as well as plasma-enhanced CVD and atomic-layer deposition. These processes can be run over a wide spectrum of temperatures, from 100° C to 800° C, to create photosensitive films that can maximize the efficiency of PV cells in converting sunlight to electricity. In addition, the system can handle a variety of substrates, including transparent glass and both round or square silicon wafers with thicknesses ranging from 150 microns to several centimeters.

Soitec plans to begin shipping AltaCVD Solarlab systems to customers by the end of this year.

Read more here: http://www.sacbee.com/2012/10/01/4870913/altatech-launches-new-cvd-system.html#storylink=cpy